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Dummy Bare Die for Mechanical Process Setup and Prototyping

Dummy Bare Die customized with either Mirrored and Etched Patterns supplied to specific dimensions as required for use in equipment calibration, assembly process optimization, mechanical demonstrators / prototypes, lab experimentation, material research and development.

Dummy Bare Die are processed using Silicon (Si) material with either patterned or mirrored mechanical top finish. 

 

Step 1 - Provide Dummy Bare Die Mechanical Specification

Please select your Die requirements:

  • Die Size X - mm, µm or mils (thousands of an inch)
  • Die Size Y - mm, µm or mils (thousands of an inch)
  • Die Size Thickness (Z) - mm, µm or mils (thousands of an inch)
  • Topside Pad Metal Type - For example Aluminum (Al) or Gold (Au)
  • Backside Metal Type - For example Silver alloy (Ag) or Gold (Au) or No backside metal - Bare Silcon (Si)
  • Dimensional Tolerance ± - To assist availability and shorten delivery times
  • Topside finish - Patterned or Mirrored (patterned die are more likely to be stocked)
  • If patterned finish - How many wire bondable pads preferred?  And preferred bond pad size?

 

Step 2 - Choose Supply Format 

Please select preferred die supply format:

Option 1 - Dummy Bare Die in 2" Conductive ESD Waffle Tray/ Waffle Pack 

2" bare die waffle pack

(Static is a factor when loading and offloading die using die handling equipment)

Pros

  • Suitable for low quantity
  • Ease of handling and long term storage
  • We carry a large range of 2" Waffle Packs / Waffle Trays in stock which may accomodate most die sizes

Cons 

  • Unusual die sizes may require a customized tray which must be tooled at higher cost and lead-time
  • Not suitable for automated assembly calibration or automated setups which are not tooled to accept waffle pack

Option 2 - Dummy Bare Die in 4" Conductive ESD Waffle Tray/ Waffle Pack4" bare die waffle pack or waffle tray

(Static is a factor when loading and offloading die using die handling equipment)

Pros

  • Suitable for low quantity
  • Ease of handling and long term storage

Cons

  • Unusual die sizes may require a customized tray which must be tooled at higher cost and lead-time
  • Not suitable for automated assembly calibration or automated setups which are not tooled to accept waffle pack

Option 3 - Dummy Bare Die as Diced Wafer on Film-Frame Diced / Sawn Wafer Film-Frame

Choice of UV dicing tape (pre-irradiated or non-irradiated) or Blue sticky dicing tape

Our standard is FFP-200 frame other Film-Frame sizes are available on request to suit equipment.

Pros

  • Fits many fixtures and tooling for automated die handling
  • Mass production format means dummy die process trials better match real production.

Cons

  • Tape has a limited shelf-life before all die must all be removed
  • Not suitable for long term storage and ad-hoc low qty use

Option 4 - Dummy Bare Die Diced Wafer on Grip-Ring (also known as Hoop-Ring or Expander Ring) Diced / Sawn Wafer on Grip-Ring

Choice of UV dicing tape (pre-irradiated or non-irradiated) or Blue sticky dicing tape

A range of grip-ring specifications are in stock, non-stocked rings can be ordered in specially 

Pros

  • Many different ring sizes to match automated die handling equipment
  • Easier to modify tooling to suit a ring compared with film-frame

Cons

  • Tape has a limited shelf-life before all die must all be removed
  • Not suitable for long term storage and ad-hoc low qty use

 

Step 3  - Choose Qty required and send your enquiry to sales@diedevices.com